240mm filling machine liquid manufacturer
240mm filling machine liquid manufacturer
240mm filling machine liquid manufacturer
240mm filling machine liquid manufacturer
240mm filling machine liquid manufacturer
240mm filling machine liquid manufacturer
Model
FM007

Item specifics

Packaging products
Liquid and pastes
Filling specification
30-2000ML
Hopper size
150L(304 stainless steel )
Machine power
8Kw

Review

Description

Introduction of Filling Machine Liquid Manufacturer

I. Core Working Principle and Characteristics of filling machine liquid

Single-row Sequential Operation: Materials are fed in a single row via a conveyor belt or vibratory feeder, entering the forming unit one by one according to a set rhythm. This is fundamentally different from multi-row parallel packaging machines.

Continuous Bag Making: Using roll film, it is formed into a cylindrical shape by the forming unit, longitudinally sealed to form continuous bags, and then filled and cut during transverse sealing to form individual packages. This is the most common form of "vertical packaging."

II. Structural and Application Characteristics

Relatively Compact Structure:

Due to its single-row design, its transverse width is usually narrower than multi-row machines, resulting in a relatively smaller footprint, but its length (involving feeding, bag making, and discharge) may be longer.

The mechanical structure is relatively standardized, making maintenance and debugging relatively intuitive.

Suitable for Medium to High Speeds:

The speed range is typically between tens of bags/minute and over two hundred bags/minute, depending on material characteristics, filling method, and bag size.

It is an ideal choice for balancing speed, flexibility, and cost, and is very suitable for production lines with stable output.

Flexible Packaging Options:

Can produce various bag types including back-seal (pillow bag), three-side seal, and four-side seal.

Adaptable to various materials such as granules, powders, liquids, pastes, and small solid lumps (e.g., candy, biscuits, hardware) by changing different formers and fillers.

High-Precision Metering:

Depending on material characteristics, it can be equipped with high-precision metering devices such as volumetric cup metering, screw metering, combination scales (multi-head scales), liquid pumps, and weighing modules to ensure consistent weight for each bag.

III. Advantages

High Flexibility:

Relatively easy to change production lines. By changing a few parts (such as formers, filling tubes, and metering tools) and adjusting parameters, it can adapt to products of different sizes, shapes, and weights.

Excellent Cost-Effectiveness:

In the medium speed range, single-row machines typically require less investment than multi-row parallel machines and can meet the needs of most large-scale production, resulting in a high return on investment.

Stable and Reliable Operation:

Mature technology, long-term proven mechanical structure, relatively low failure rate, and easy troubleshooting and maintenance.

High degree of automation integration:

Easy to connect with front-end feeders, combination scales, checkweighers, metal detectors, and back-end cartoning, case packing, and palletizing machines to form an automated packaging production line.

High material utilization:

Using roll film, packaging bags can be customized according to product size, reducing material waste.

Limitations of Filling Machine Liquid 

** Limitations**

For ultra-large-scale production (e.g., thousands of bags per minute), the speed of a single-row bagger may become a bottleneck. In this case, multi-row parallel bags or higher-speed rotary packaging machines may need to be considered.

**High requirements for the feeding system:**

To achieve stable high-speed packaging, the material must be stably and orderly arranged and transported to the filling station. Disorganized or easily sticky materials require more complex feeding and handling systems.

**Unsuitable for highly irregular or fragile items:**

For very fragile, extremely irregularly shaped products, or products requiring strict positioning within the packaging, single-row baggers may not be the best choice. Customized horizontal packaging or cartoning equipment may be required.

 Filling Machine Liquid Manufacturer Specifications

Machine type
filling Machine liquid manufacturer
Packaging speed
30-60 bags/min
Measuring range
10-50ML
bag former size 
Length:40-150mm, width:40-240mm,can customize different film sizes
Hopper size
can be customized
Bag seal form
back seal,three sides seal, four sides seal are optional
Machine size
1800L × 750W × 800H mm
Machine weight
220kgs
Voltage/ power 
220V 50HZ
Machine power 
6Kw
Packaging material
PET/PE, PET/AL/PE
Applicable products
Liquid milk, fruit juice, seasonings and other low-viscosity liquids
Material for machine
304 stainless steel 

Precautions of 240mm Filling Machine Liquid

I. Pre-Start Preparation of the filling machine liquid

1. Equipment Inspection

 * Check the power supply, air supply, and transmission components for proper functioning; ensure all fastening screws are tight.

 *  Confirm that there are no leaks or blockages in the pipelines (material pipes, air pipes), and that valves are operating correctly.

 * Clean the hopper, filling head, and conveyor belt to prevent cross-contamination.

2. Material Confirmation

* The packaging film (roll film) specifications must match the equipment. Pay attention to tension adjustment during installation to prevent misalignment or breakage.

* The filling liquid must be filtered beforehand to prevent impurities from clogging the filling valves.

3. Parameter Settings

◦ Set parameters such as filling volume, temperature, and speed according to the liquid characteristics (viscosity, foaming properties, etc.).

◦ After initial debugging, conduct a no-load test run to observe whether the mechanical movements are coordinated.

II. Precautions During Operation

1. Filling Accuracy Control

◦ Regularly check the filling volume; adjust promptly if deviations occur (e.g., adjust pump valves, calibrate sensors). ◦ For high-viscosity liquids, pay attention to venting to avoid air bubbles affecting measurement.

2. Sealing Quality Monitoring

*  Check if the sealing temperature and pressure are stable to ensure a tight seal without leakage.

*  Adjust the position of the heat exchanger to prevent wrinkles or burn-through of the packaging film.

3. Equipment Status Observation

* Pay attention to abnormal noises, overheating, vibration, etc., and stop the machine immediately for troubleshooting.

* Keep the photoelectric tracking system clean and ensure the packaging pattern is aligned.

4. Safety Precautions

* It is strictly forbidden to put hands into the mechanical activity area (such as near the cutter and rollers) during operation.

* The emergency stop button must remain active; operators must not disable safety devices without authorization.

III. Shutdown and Maintenance

1. Thorough Cleaning

* After shutdown, clean the material tank, pipes, and filling head promptly to prevent liquid solidification residue (especially sugary and oily liquids).

* Use food-grade cleaning agents to avoid corroding the equipment.

2. Routine Maintenance

* Regularly lubricate moving parts (such as guide rails and bearings) using the specified type of lubricant.

* Inspect wear parts (seals, heating elements, cutters) for wear and replace them promptly.

3. Long-Term Inactivity

* Drain the liquid from the pipeline, disconnect the power and air supply, clean, and cover to prevent dust accumulation.

IV. Common Problem Solutions

• Unstable filling volume: Check valve sealing, sensor sensitivity, or changes in liquid viscosity.

• Loose seal: Adjust temperature/pressure, or replace the hot-drying blade/sealing film.

• Film misalignment: Correct the alignment device and check if the film roll is installed parallel.

• Liquid dripping: Clean the filling nozzle and adjust the closing delay time.

Applicable Products of 240mm filling machine

This 240mm filling machine liquid  is versatile across multiple liquid industries.
* Food: Widely used for food liquids like juice, soy sauce, ketchup, peanut butter,jelly etc.
* Daily Chemicals: Ideal for shampoo, hand soap, laundry detergent, lotion, chemical engine oil etc.
* Medical: Perfect for fluid and semi-viscous liquids like antiseptic liquid, syrup, injection liquid, other liquid medications etc.
* Health care products: ideal choice for nutrient solution, oral liquid, etc.
* Dairy products: good choice for different milk,modified milk, cream.etc.
filling machine liquid

240mm Filling Machine Liquid  Video