Six-lane Powder Packing Machine Manufacturer

Storage Silos/Hoppers: Used to temporarily store powder materials awaiting packaging. They are typically equipped with observation windows and agitators to prevent material bridging.

Elevators/Feeding Devices: Transport materials from a lower level to the storage silos (e.g., screw conveyors, vacuum feeders).

Agitators/Bridging Devices: Installed inside the hoppers, they prevent powder agglomeration or bridging through mechanical agitation or vibration, ensuring smooth material flow.

Metering Devices: This is the core component determining packaging accuracy. Common types include:

Screw Metering Machine: The most commonly used. It measures powder by controlling the number of rotations of a precision screw. Suitable for most fine and ultrafine powders.

Measuring Cup Metering: Measuring by adjusting the volume of the measuring cup. It is relatively fast and suitable for powders with good flowability.

Net Weight Scale (Combination Scale): Dynamically weighs and combines multiple weighing hoppers and sensors. It offers the highest accuracy and is suitable for high-value products or products requiring extremely high precision.

Gross Weight Scale: Weighs and fills the packaging bags directly after bag making, compensating for bag weight errors.

Sensor and Control System: Monitors and controls the measurement in real time.

Wrapper: The shaft that mounts the packaging film roll, usually equipped with a tension control device.

Former: The core component, folds the flat film roll into a preset bag shape (e.g., back-seal bag, three-side seal bag, four-side seal bag) using a specific shaped mold (e.g., elephant trunk type, lapel type).

Film Pulling Mechanism: Grippers or rollers driven by a servo motor or stepper motor, precisely pulls the film downwards a bag length.

Longitudinal Sealing Device: Heat-sealing rollers or seals continuously heat-seal the longitudinal seams of the film.

Feed Hopper/Guide Tube: Connects the metering outlet and the packaging bag opening, guiding the powder accurately into the bag, and equipped with dustproof and anti-static design.

Opening Device: Before filling, a suction cup or airflow opens the bag opening to prevent powder from adhering to the sealing area and affecting the seal.

Dust/Air Suction Device: Air suction ports are installed around the filling port to remove dust generated during filling, maintaining cleanliness and improving sealing quality.

Horizontal Sealing Device: The core actuator, typically a pair of heat-sealing clamps with heating and cooling functions. It performs two actions:

Sealing the top of the current bag.

Simultaneously sealing the bottom of the next bag (bottom seal).

Cutting Device: Located in the middle of or immediately following the horizontal sealing clamps, it cuts and separates the film between the upper and lower bags. It can be hot-cut (integrated sealing and cutting) or cold-cut.

Main Drive System: Includes a servo motor, reducer, synchronous belt/pull, cam mechanism, etc., providing precise and synchronized power for film pulling, horizontal sealing, and other actions.

Machine Body and Frame: A robust stainless steel structure supports all components, ensuring stable operation.

Industrial PLC: The brain of the entire machine, receiving instructions, processing signals, and controlling the logic and sequence of all actions.

Human-Machine Interface (HMI) (Touch Screen): The interface for operators to set parameters (such as bag length, speed, temperature, weight), monitor operating status, and diagnose faults.

Servo Drivers and Motors: Provide high-precision, programmable position and speed control for critical actions such as film pulling and horizontal sealing.

Photoelectric Mark Sensor: Detects color marks on the packaging film, ensuring accurate pattern positioning and consistent cutting positions.

Temperature Controller: Precisely controls the temperature of horizontal and vertical sealing to adapt to different packaging film materials.

Safety Protection: Emergency stop button, safety door lock, overload protection, etc.

Coding Machine/Instrument Printer: Prints production date, batch number, and other information before or after sealing.

Checkweigher: Performs online weight detection on finished bags, automatically rejecting overweight or underweight products.

Exhaust system: After filling, vibrates or squeezes the powder bags to expel excess air before sealing, resulting in a smoother finished product.

Conveyor belt: Outputs and collects the packaged bags.

Dust collector/collection device: Connected to the filling port, it centrally processes and collects dust, maintaining a clean workshop environment.

Nitrogen filling or vacuum system: Used for powder products requiring preservation and oxidation prevention.

Each component plays an indispensable role in this process, working together to achieve efficient, accurate, and clean automated packaging. The complexity and configuration of the equipment will vary depending on the powder characteristics (such as flowability, bulk density, and dust susceptibility), production capacity requirements, and packaging form (bag type, size).